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Suzhou Jingle Packaging Technology Co., Ltd.

Wholesale Tomato & Apple Juice BIB Packaging

The BIB packaging for tomato and apple juice is a packaging solution designed for liquid products such as jam and juice. It combines a soft, foldable inner bag with a sturdy outer box to form an efficient packaging system that is easy to transport, store and use. The inner bag is made of multi-layer high-barrier material, which is airtight and corrosion-resistant, effectively protecting jam and juice from external oxygen, moisture and contaminants, maintaining the freshness and flavor of the product and extending the shelf life. Consumers can conveniently take out the jam or juice in batches through the easy-to-operate liquid outlet valve.

The BIB packaging for tomato and apple juice is suitable for the food service industry, family packaging and bulk consumption scenarios. It is an environmentally friendly, economical and practical liquid packaging option. The modular design of the bag-in-box for tomato and apple juice is convenient for mass production and personalized customization. Customers can choose capacity, material, valve type, etc. according to different needs.

Suzhou Jingle Packaging Technology Co. Ltd., with its advanced production lines and rich technical experience, is able to provide customers with customized BIB packaging solutions for tomato and apple juice.

Supporting Technologies

Tomato & Apple Juice Concentrate BIB Packaging

The BIB packaging produced by Jingle is widely used in the primary processing of tomatoes. The stored tomato sauce, diced tomatoes, tomato juice, and other products are exported by customers to countries such as Japan, South Korea, Europe, America, and other regions.

Suzhou Jingle Packaging Technology Co., Ltd.
Technical Reference

Tomato & Apple Juice BIB

Acid-Resistant Packaging for pH 3.0–4.5 Liquid Products

pH 3.0–4.5

Core Advantages

Advantage 01 Oxygen Transmission Rate (OTR) Control The EVOH-based barrier layer maintains OTR below 1.0 cc/m²/24hr at 23°C, preserving juice color and vitamin C content for 12–18 months unopened.
Advantage 02 Acid Resistance The inner sealing layer uses modified polyethylene formulated for pH 3.0–4.5 environments, preventing layer delamination or seal weakening common with standard BIB films.
Advantage 03 Efficient Cube Utilization Empty BIB components reduce storage volume by up to 70% compared to glass bottles or aseptic cartons, lowering warehousing costs for juice packagers.
Advantage 04 Controlled Dispensing Without Oxidation The tap mechanism allows portioned dispensing while the bag collapses, eliminating air ingress and reducing enzymatic browning in apple juice and lycopene degradation in tomato juice.

Product Specifications

Bag Film Structure
PE/EVOH/PE with acid-resistant inner layer (total thickness 90–120 µm)
Box Material
Corrugated cardboard with moisture-resistant coating (BC flute for 10L+)
Available Capacities
3L, 5L, 10L, 15L, 20L (standard); 25L available for foodservice bulk
Tap/Fitment Type
LDPE tap with silicone seal; 25mm or 32mm spout (food-grade, acid-tolerant)
Oxygen Barrier Layer
EVOH (ethylene vinyl alcohol) — 12–15 µm thickness
Filling Temperature Range
Ambient (20°C–35°C) for hot-fill up to 85°C (requires heat-stabilized film)
Storage pH Compatibility
pH 3.0 – 4.5 (tomato juice pH 4.0–4.4; apple juice pH 3.3–4.0)

Application Scenarios

01
Juice Concentrate Handling Storage and dispensing of 45–70°Brix apple or tomato concentrates.
02
Foodservice Juice Dispensers Post-mix systems in fast-casual restaurants for single-strength juices.
03
School Meal Programs Portion-controlled 100–250 mL servings without individual carton waste.
04
Juice Bars & Smoothie Chains Base ingredient storage for cold-pressed or pasteurized juice blends.
05
Industrial Ingredient Supply BIB delivery of tomato juice concentrate for soup manufacturing or apple juice for cider production.

Technical Requirements & Handling Protocols

Filling System Compatibility

Use aseptic or clean-filling equipment with spout sterilization capability (UV or peracetic acid) when filling for ambient storage above 25°C. For hot-filled tomato juice (85°C–90°C), select bags with heat-stabilized film and allow 15–20 minutes cooling before boxing.

Storage Conditions

Store filled BIB units at 5°C–25°C away from direct sunlight. Maximum stack height: 4 units for 20L sizes; 6 units for 10L sizes. For apple juice, maintain storage relative humidity below 70% to prevent box softening.

Dispensing Equipment Integration

Gravity dispensing requires tap positioned 20–30 cm above cup fill line. For chilled dispensers with pumps, use bag outlet pressure rating of 0.3–0.6 bar. Higher pressures may cause tap seal leakage.

Common Issues & Corrective Actions

!
Symptom: Tomato juice separation (clear liquid layer at bag bottom) Resolution: Gently rotate the box 180° twice before opening. Separation is normal for non-homogenized tomato juice; shaking is not required for applesauce-style products.
!
Symptom: Brown discoloration in apple juice from opened bag after 10 days Resolution: Verify tap is fully closed between uses. For apple juice, post-opening shelf life is 14–21 days at 4°C. Reduce storage temperature or use 5L size for faster turnover.
!
Symptom: Tap dripping after dispensing Resolution: Clean tap nozzle with hot water (60°C) to remove sugar crystallization from apple juice. For tomato juice, check for pulp residue — use a tap with larger 8 mm flow channel if pulp particle size exceeds 2 mm.
!
Symptom: Box swelling during ambient storage Resolution: Indicates microbial growth. Discard immediately. For tomato juice (low acid, pH 4.4), ensure filling pH is below 4.2 and add citric acid if needed.
Suzhou Jingle Packaging Technology Co. Ltd.

The company is located at No. 758, Longqiao Road, Wujiang Economic Development Zone, Suzhou, about 5 minutes' drive from the G15W Wujiang South Expressway Exit. The company is committed to providing high-quality products and all-round solutions to domestic and foreign customers, and actively exploring new markets with customers.
We are China Tomato & Apple Juice BIB Packaging Suppliers and Wholesale Tomato & Apple Juice BIB Packaging Company. The company has an advanced bag-in-box production line designed independently, which can produce products of various specifications according to customer requirements to meet customer supply needs.
It mainly develops and produces liquid flexible packaging products suitable for storing food, beverages, and non-food fields, as well as related supporting filling equipment, sells the products produced by the company, and provides corresponding after-sales services.

Suzhou Jingle Packaging Technology Co., Ltd.
Certificate Of Honor
  • SGS
  • Quality Management System Certificate
  • Kosher Certification
  • The Islamic Food And Nutrition Council Of America
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BIB packaging For Tomato & Apple Juice Concentrate Industry knowledge

Tomato & Apple Juice Concentrate BIB Packaging

As a dedicated Tomato & Apple Juice Concentrate BIB Packaging manufacturer, Suzhou Jingle Packaging Technology Co., Ltd. designs and produces bag-in-box (BIB) systems that protect the color, flavor, and nutritional value of acidic juice products. Our packaging is engineered for concentrates, single-strength juices, and foodservice dispensing, with a focus on oxygen barrier performance and acid resistance.

We supply the complete BIB package—inner bag, outer corrugated box, and dispensing tap—plus optional filling equipment and accessories. Our factory in the Wujiang Economic Development Zone operates an advanced production line capable of customizing capacity, film structure, and fitment type to match your product and filling process.

Product Range and Positioning

Our BIB packaging for tomato and apple juice is part of our broader BIB Packaging For Food & Beverage line. Within this category, we offer:

  • Standard BIB bags for cold-fill or ambient filling of juice concentrates and purees.
  • Hot-fill BIB bags with heat-stabilized film for products filled at up to 85°C.
  • High-barrier structures with EVOH layers for extended shelf life.
  • Custom capacities from 3L to 25L, with 10L and 20L being the most common for foodservice.

We also supply compatible taps, connectors, and accessories, ensuring a seamless integration with your dispensing equipment.

Application Fit and Process Considerations

Tomato and apple juice products present specific challenges: they are acidic (pH 3.0–4.5), oxygen-sensitive, and prone to enzymatic browning. Our BIB packaging addresses these through:

  • Acid-resistant inner layer—modified polyethylene that prevents delamination and seal weakening.
  • EVOH barrier—keeps oxygen transmission below 1.0 cc/m²/24hr, preserving lycopene and vitamin C.
  • Collapsing bag design—eliminates air ingress during dispensing, reducing oxidation.

Typical applications include bulk handling of 45–70°Brix concentrates, post-mix juice dispensers, school meal programs, and industrial ingredient supply for soup or cider production.

Critical Specifications and Options

Parameter Standard Range Custom Options
Bag film structure PE/EVOH/PE, 90–120 µm Heat-stabilized for hot-fill
Capacity 3L, 5L, 10L, 15L, 20L 25L for foodservice bulk
Tap/fitment LDPE tap, 25mm or 32mm spout Silicone seal, larger flow channel
Oxygen barrier EVOH 12–15 µm Metalized or opaque film for light protection
Filling temperature Ambient 20–35°C Hot-fill up to 85°C

Quality Assurance and Compliance

We operate under a strict quality management system certified to SGS standards. Our materials are food-grade and suitable for direct contact with acidic products. We also hold Kosher and Halal certifications, ensuring our packaging meets diverse market requirements.

Each production batch undergoes rigorous testing for seal integrity, barrier performance, and dimensional accuracy. We provide documentation upon request, including material certificates and test reports.

Integration with Filling Equipment

To support your production line, we offer semi-automatic and fully automatic filling machines designed for BIB packaging. Our team can advise on spout sterilization methods (UV or peracetic acid) and filling parameters to ensure product safety and shelf life.

For hot-filled products, we recommend allowing 15–20 minutes cooling before boxing. Our bags are compatible with standard aseptic and clean-filling systems.

Information We Use to Configure Your Solution

To prepare a precise quotation and sample, please provide:

  • Product type (tomato juice, apple juice, concentrate, etc.) and pH level.
  • Filling temperature (ambient or hot-fill) and target shelf life.
  • Required capacity (liters) and box dimensions.
  • Dispensing method (gravity, pump, or post-mix system).
  • Production volume and filling line speed.
  • Any specific certifications or material preferences.

FAQs

How does your BIB packaging prevent oxidation in tomato juice?

Our bags incorporate an EVOH barrier layer that reduces oxygen transmission to below 1.0 cc/m²/24hr. The bag collapses as it empties, preventing air from entering and reacting with lycopene, thus preserving color and flavor.

Can you customize the tap for high-pulp tomato products?

Yes, we offer taps with larger flow channels (up to 8mm) to handle pulp particles up to 2mm. We also provide silicone seals to prevent dripping and ensure a hygienic dispensing experience.

What is the shelf life of apple juice in your BIB packaging?

Unopened, our high-barrier BIB can preserve apple juice for 12–18 months at ambient conditions. Once opened, the juice remains fresh for 14–21 days when stored at 4°C, provided the tap is closed properly.

Do you supply filling equipment for these bags?

Yes, we offer compatible filling machines and accessories. Our team can help you select the right equipment based on your production capacity and product characteristics.

Related Products and Categories

Our portfolio also includes Lub Oil, Dairy for applications with different operating ranges, interfaces or integration requirements.