Bulk 1000L IBC Tote Liners for Food Grade Transport

Professional BIB Packaging Solutions

Professional Description: Large-Scale, Intermediate Bulk Container (IBC) Solution

These are very large volume liners (typically 1000L or 220 gallons) designed to fit inside rigid outer containers, specifically Intermediate Bulk Containers (IBCs) such as wire cages or cardboard totes. They serve as the primary food-contact barrier for bulk liquid transport. The film is a multi-layer, high-gauge structure (up to 300 microns thick) engineered for extreme tear resistance and vertical load handling (up to 1 metric ton). The liners are typically aseptic, featuring a 2-inch or 3-inch filling port and a corresponding discharge port, enabling safe, high-speed transfer of liquid commodities between manufacturing sites.

Jingle Packaging Core Advantages

Leveraging 15+ Years of Expertise in Liquid Flexible Packaging Solutions

Strategic Location

Located in Suzhou's Wujiang Economic Development Zone, just 100km from Shanghai, providing excellent logistics access to global markets and supply chain efficiency.

Technical Expertise

15+ years of industry experience with deep technical knowledge across food, beverage, and industrial liquid packaging applications.

Advanced Production

State-of-the-art bag-in-box production lines capable of customized manufacturing to meet specific client requirements and market demands.

Complete Solutions

End-to-end services including packaging development, filling equipment support, and comprehensive after-sales service for complete customer satisfaction.

Quality Assurance

Rigorous quality control processes ensuring all packaging products meet international standards for safety, durability, and performance.

Customer Partnership

Collaborative approach working closely with clients to explore new market opportunities and develop innovative packaging solutions.

Years Experience

Projects Completed

Countries Served

Client Satisfaction

Food and beverage BIB packaging

Main food industries include coffee, tea, lactic acid beverages, soda syrup, juice, smoothies, water...

Non-food Bag-In-Box(BIB) packaging

Non-food industries include inner packaging of agriculture, daily chemicals, motor oil, urea enzyme,...

Bag-In-Box packaging filling equipment

Aseptic Filling equipment is a key component of automated production lines. It is used to accurately...

Bag-In-Box(BIB) Packaging Accessories

Pipe fittings are components that connect pipe systems, including joints, valves, elbows, etc., whic...

Introduction: Maximizing Volume and Minimizing Waste in Bulk Trade

For intercontinental and high-volume trade of food ingredients, the 1000L IBC liner is the most cost-efficient method. Suzhou Jingle Packaging delivers certified food-grade liners that ensure product purity from farm to factory. Our designs maximize the volume utilization of the outer IBC, drastically reducing per-liter freight and handling costs while providing the clean, single-use integrity that eliminates the need for washing and validating reusable drums.

Specification Table: 1000L IBC Liners

Volume Capacity	1000 Liters (264 Gallons)
Material Gauge	250 - 350 microns (Extreme puncture and tear resistance)
Fitment Ports	2-inch Filling Port and 1.5-inch or 2-inch Discharge Port
Load Tolerance (Static)	Certified for 1,200 kg of product weight
Sterility Level	Non-Aseptic (Standard), or Gamma/E-beam Sterilized (Aseptic)
Folding Design	Optimized for minimal air entrapment during filling and collapsing during discharge
Compatibility	Fits all standard size 1000L metal cage and corrugated IBC totes
Handling Feature	Integrated Lifting Loops or Flange for secure hoist handling

Common Questions & Answers (FAQ)

Q: How is air prevented from being trapped inside the IBC liner during filling?
A: Our liners are designed with specific fold patterns and venting systems around the filling port to ensure a smooth, top-to-bottom fill that forces air out as the bag inflates.

Q: Can these bulk liners be used for highly viscous (thick) products?
A: Yes, but highly viscous products may require specialized bottom discharge plates (squeezers) attached to the discharge port to force the last remaining product out, achieving maximum evacuation.

Q: How is the IBC liner secured inside the outer cage during transit?
A: The liner utilizes specialized top flanges, loops, or corner tabs that are attached to the inner lip or frame of the IBC to prevent the bag from shifting or sinking when filled.

Specification Features

Perimeter Heat Seal: The heat seal runs around the entire perimeter with triple-track redundancy to withstand the immense hydrodynamic pressure of 1000 liters of fluid.
UV Protection Layer: The outer layer of the film often contains a UV inhibitor to protect the product from solar radiation during outdoor storage, especially for oil and juice concentrates.
Product Compatibility Coding: Liners are color-coded or printed with icons to prevent cross-contamination (e.g., food-grade liners are distinct from chemical-grade liners).

Production Process and Cooperation Advantages

Custom Film Formulation: Developing specialized bulk films that balance the need for extreme strength with the required barrier properties (e.g., high Nylon content for extra toughness).
Bulk Filling Equipment: Supplying heavy-duty, 1000L semi-automatic filling stations designed for safe and efficient filling of IBC liners, including automated hoist systems.
Outer Tote Consulting: Advising clients on the most compatible and cost-effective outer IBC (cardboard, plastic, or metal) to pair with our liner for their specific product and logistics route.
Logistics Documentation: Providing all necessary bulk transport certifications (e.g., DOT, UN ratings for certain non-hazardous goods) for international shipment compliance.

Advantages and Product Types

Logistical Savings: One IBC replaces five 220L drums, simplifying handling and optimizing warehouse space.
Maximum Yield: The collapsing bag design ensures nearly 99% product discharge, minimizing residual waste of expensive ingredients.
Product Types: Square-base bags for rigid IBCs and octagonal-base bags for specific wire cage designs.
Hygiene and Safety: New, single-use liner eliminates the complex and costly cleaning and validation process required for bulk liquid tanks.

Application Areas

Bulk Juice Concentrate: Transport of NFC (Not From Concentrate) juices, particularly citrus and tropical purees.
Dairy and Egg Products: Bulk liquid eggs, concentrated milk, and cream for industrial use.
Pharmaceutical Intermediates: Non-sterile bulk liquid chemicals or growth media used in drug manufacturing.
High-Volume Edible Oils: Long-distance shipping of commodity oils like palm or soybean oil.

Frequently Asked Questions

What are the main advantages of BIB packaging?
Bag-in-Box packaging offers several key benefits: extended shelf life through aseptic technology, reduced packaging waste compared to rigid containers, cost-effective transportation due to space efficiency, excellent product protection with multi-layer barrier films, and user-friendly dispensing systems. Our BIB solutions maintain product quality while reducing environmental impact.

What industries use your BIB packaging?
Our packaging solutions serve multiple industries including food & beverage (juices, dairy, wine), industrial liquids (chemicals, lubricants), pharmaceutical intermediates, and cosmetic products. We provide customized solutions for each industry's specific requirements.

About Suzhou Jingle Packaging

Located at No. 758, Longqiao Road, Wujiang Economic Development Zone, Suzhou, we are a leading China Bulk 1000L IBC Tote Liners for Food Grade Transport Supplier and Wholesale Bulk 1000L IBC Tote Liners for Food Grade Transport Company. Our strategic location provides easy access to major transportation routes.

We operate advanced bag-in-box production lines designed in-house, enabling customized specifications to meet diverse client requirements. Our commitment to innovation and quality has established us as a trusted partner in flexible packaging solutions.

Suzhou Jingle Packaging manufacturing facility

Contact Us for More Information

Get expert advice and customized solutions for your packaging needs.

Related Information

Explore more about our packaging solutions: