Fully Automatic High-Speed Aseptic BIB Filler

Professional BIB Packaging Solutions

Professional Description: High-Throughput, Continuous Sterile Filling Solution

This is a state-of-the-art fully automatic filling system designed for continuous, high-volume aseptic packaging of low-acid or shelf-stable products. The machine integrates a series of automated functions: bag feeding, fitment uncapping, sterilization (chemical or steam), high-accuracy filling (gravimetric or magnetic flow meter), nitrogen purging, and recapping/sealing. The entire process is executed within a sterile chamber to ensure the sterility of the product and packaging, achieving minimal human intervention and maximizing production efficiency for major industrial clients.

Jingle Packaging Core Advantages

Leveraging 15+ Years of Expertise in Liquid Flexible Packaging Solutions

Strategic Location

Located in Suzhou's Wujiang Economic Development Zone, just 100km from Shanghai, providing excellent logistics access to global markets and supply chain efficiency.

Technical Expertise

15+ years of industry experience with deep technical knowledge across food, beverage, and industrial liquid packaging applications.

Advanced Production

State-of-the-art bag-in-box production lines capable of customized manufacturing to meet specific client requirements and market demands.

Complete Solutions

End-to-end services including packaging development, filling equipment support, and comprehensive after-sales service for complete customer satisfaction.

Quality Assurance

Rigorous quality control processes ensuring all packaging products meet international standards for safety, durability, and performance.

Customer Partnership

Collaborative approach working closely with clients to explore new market opportunities and develop innovative packaging solutions.

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Introduction: Industrial-Scale Aseptic Efficiency

For large-scale producers of dairy, juices, and liquid foods, speed and guaranteed sterility are paramount. Suzhou Jingle Packaging's fully automatic aseptic fillers offer unmatched throughput and reliability. Our equipment minimizes product giveaway through precision dosing and maximizes uptime through robust engineering and comprehensive Clean-In-Place (CIP) functionality, making it a critical asset for global food safety and supply chain efficiency.

Specification Table: Auto Aseptic Fillers

Throughput RateUp to 600 bags/hour (5L volume, continuous operation)
Fill Accuracy卤 0.2% (Gravimetric Dosing - Industry Best)
Operating ModeFully Automatic (Continuous Bag Feeding from Roll/Web)
Sterilization MethodSteam or H2O2 Spray/Dip (Customized to product and bag)
Bag Format CompatibilityStandard 1-inch and 2-inch fitments; 3L to 20L bags
Product Viscosity RangeSuitable for low to medium-high viscosity (up to 20,000 cP)
Clean-In-Place (CIP)Full automated CIP and SIP (Sterilization-In-Place) program
Automation LevelPLC controlled with HMI touch screen and remote diagnostic access

Common Questions & Answers (FAQ)

  • Q: How often does the automatic filler need to be stopped for cleaning?
  • A: The system includes automated CIP/SIP cycles, typically requiring a scheduled 2-4 hour shutdown every 24-72 hours, depending on the product type and regulatory requirements.
  • Q: Can this machine handle both foil and metallized film bags?
  • A: Yes. The machine's handling systems and sensors are designed to operate reliably with both foil-based and EVOH-based high-barrier films without modification.
  • Q: What is the main cause of downtime on a fully automatic line?
  • A: The most common causes are bag feed issues (poorly manufactured bags) and scheduled maintenance. Our bags are designed for optimal runnability to minimize the former.

Specification Features

  • Precision Sealing: Ultrasonic welding or induction sealing for the cap, providing a seal strength testable in real-time by the machine.

  • Automated Film Tracking: Uses vision systems to track the printed registration marks on the bag film, ensuring perfect alignment before filling and cutting.

  • Hazard Monitoring: Integrated sensors continuously monitor the chemical sterilization concentration (e.g., H2O2) and steam pressure to prevent non-sterile filling cycles.

Production Process and Cooperation Advantages

  • Turnkey Project Management: Providing full-service project management, from factory layout design to installation, commissioning, and final sterility validation.

  • Remote Diagnostics and Training: Offering 24/7 remote technical support and diagnostic access to the machine's PLC, minimizing the impact of faults in remote locations.

  • Efficiency Guarantee: Providing a contractually binding guarantee on the minimum achievable production efficiency (e.g., OEE) when operating with our certified BIB liners.

  • Spare Parts Consignment: Offering a consignment stock of critical spare parts stored locally to the client's facility, reducing repair time from weeks to hours.

Advantages and Product Types

  • Unmatched Efficiency: Continuous operation and high speed drastically reduce labor and maximize production volume per shift.

  • Aseptic Guarantee: Sterile operating chamber and automated bag sterilization ensure the highest level of food safety and extended shelf life.

  • Product Types: Designed for mass production runs where volume consistency and minimal downtime are the main objectives.

  • Integration: Seamlessly integrates with upstream UHT/pasteurization equipment and downstream case packers/palletizers.

Application Areas

  • Large-Scale Juice Production: NFC and concentrate filling for global distribution.

  • Industrial Dairy: UHT milk, cream, and condensed milk for bulk users.

  • Bulk Food Ingredients: High-volume sauces, purees, and specialized oils requiring long ambient shelf life.

  • Commodity Export: Aseptic filling of wine, olive oil, and other goods for overseas trade.

Frequently Asked Questions

  • What are the main advantages of BIB packaging?

  • Bag-in-Box packaging offers several key benefits: extended shelf life through aseptic technology, reduced packaging waste compared to rigid containers, cost-effective transportation due to space efficiency, excellent product protection with multi-layer barrier films, and user-friendly dispensing systems. Our BIB solutions maintain product quality while reducing environmental impact.

  • What industries use your BIB packaging?

  • Our packaging solutions serve multiple industries including food & beverage (juices, dairy, wine), industrial liquids (chemicals, lubricants), pharmaceutical intermediates, and cosmetic products. We provide customized solutions for each industry's specific requirements.

About Suzhou Jingle Packaging

Located at No. 758, Longqiao Road, Wujiang Economic Development Zone, Suzhou, we are a leading China Fully Automatic High-Speed Aseptic BIB Filler Supplier and Wholesale Fully Automatic High-Speed Aseptic BIB Filler Company. Our strategic location provides easy access to major transportation routes.

We operate advanced bag-in-box production lines designed in-house, enabling customized specifications to meet diverse client requirements. Our commitment to innovation and quality has established us as a trusted partner in flexible packaging solutions.

Suzhou Jingle Packaging manufacturing facility

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