Aseptic Drum Fillers

Professional BIB Packaging Solutions

Introduction

Aseptic Drum Fillers are specialized machines designed for the sterile, high-volume filling of liquid products into 200L drums or 1000L IBC liners, maintaining complete sterility.

Jingle Packaging Core Advantages

Leveraging 15+ Years of Expertise in Liquid Flexible Packaging Solutions

Strategic Location

Located in Suzhou's Wujiang Economic Development Zone, just 100km from Shanghai, providing excellent logistics access to global markets and supply chain efficiency.

Technical Expertise

15+ years of industry experience with deep technical knowledge across food, beverage, and industrial liquid packaging applications.

Advanced Production

State-of-the-art bag-in-box production lines capable of customized manufacturing to meet specific client requirements and market demands.

Complete Solutions

End-to-end services including packaging development, filling equipment support, and comprehensive after-sales service for complete customer satisfaction.

Quality Assurance

Rigorous quality control processes ensuring all packaging products meet international standards for safety, durability, and performance.

Customer Partnership

Collaborative approach working closely with clients to explore new market opportunities and develop innovative packaging solutions.

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Introduction

Aseptic Drum Fillers are essential for the bulk packaging of sterile liquid foods and ingredients intended for ambient distribution. Suzhou Jingle Packaging provides robust, automatic filling systems that integrate steam or chemical sterilization of the fitment and fill head. These machines utilize precise flowmeter or weight-based dosing to ensure accurate filling into pre-sterilized bags housed within drums or intermediate bulk containers.

The system operates under strict hygienic conditions to ensure the integrity of the aseptic process, guaranteeing extended product shelf life without refrigeration.

Specification

Volume Capability20L to 1000L (Drums and IBCs)
Sterilization MediaSteam (Primary) or Chemical (Alternative)
Dosing AccuracyTypical pm 0.2% (Weight-based) for bulk accuracy
Fill RateUp to 30 drums (220L) per hour (Model dependent)
System ControlAdvanced PLC with automated Clean-In-Place (CIP) functionality

Logistics & Global Compatibility

  • Standard Bulk Format: Designed for standard 200L drums and 1000L IBCs, the universal format for bulk liquid shipping.

  • Regulatory Acceptance: Aseptic technology is globally recognized and accepted by international food and health organizations for long-distance transport.

  • Integration: Compatible with upstream sterilizers (e.g., UHT systems) and downstream drum conveying systems worldwide.

  • Remote Diagnostics: PLC systems can be equipped for remote monitoring, enabling fast international technical support and troubleshooting.

FAQ

  • Q: What type of bag fitment is required for aseptic drum filling?
  • A: Aseptic fillers require specialized 2-inch aseptic fitments (like butterfly valves) that allow for sterile penetration by the fill head probe.
  • Q: How is the filler cleaned between product batches?
  • A: The system incorporates a fully automated Clean-In-Place (CIP) system, which circulates cleaning and sterilizing agents through all contact surfaces.
  • Q: Can this machine fill non-aseptic bags?
  • A: Yes, the machine can typically be operated in a non-aseptic cold-fill mode by bypassing the fitment sterilization cycle.

Advantages

  • Product Safety: Maintains commercial sterility, allowing sensitive products to be stored and shipped at ambient temperatures.

  • Dosing Precision: Highly accurate weight-based filling minimizes product giveaway in high-value bulk operations.

  • Labor Efficiency: Fully automatic operation minimizes manual handling and associated contamination risks.

  • High Throughput: Optimized for continuous, high-volume production required in large food processing plants.

Application

  • Tomato Paste and Concentrates: Large volume filling for global shipping to reconstitution centers.

  • Fruit Purees and Bases: Aseptic packaging of high-value fruit ingredients for beverage and food manufacturing.

  • Liquid Dairy Ingredients: Bulk filling of UHT milk, cream, and concentrated dairy bases.

  • Tropical Juice Concentrates: Sterile packaging for intercontinental trade.

Frequently Asked Questions

  • What are the main advantages of BIB packaging?

  • Bag-in-Box packaging offers several key benefits: extended shelf life through aseptic technology, reduced packaging waste compared to rigid containers, cost-effective transportation due to space efficiency, excellent product protection with multi-layer barrier films, and user-friendly dispensing systems. Our BIB solutions maintain product quality while reducing environmental impact.

  • What industries use your BIB packaging?

  • Our packaging solutions serve multiple industries including food & beverage (juices, dairy, wine), industrial liquids (chemicals, lubricants), pharmaceutical intermediates, and cosmetic products. We provide customized solutions for each industry's specific requirements.

About Suzhou Jingle Packaging

Located at No. 758, Longqiao Road, Wujiang Economic Development Zone, Suzhou, we are a leading China Aseptic Drum Fillers Supplier and Wholesale Aseptic Drum Fillers Company. Our strategic location provides easy access to major transportation routes.

We operate advanced bag-in-box production lines designed in-house, enabling customized specifications to meet diverse client requirements. Our commitment to innovation and quality has established us as a trusted partner in flexible packaging solutions.

Suzhou Jingle Packaging manufacturing facility

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