Aseptic Filling Probe Technology

Professional BIB Packaging Solutions

Highly advanced, retractable steam-sterilizable probes used in aseptic fillers to inject product into a sterile bag liner without breaking the sterile barrier.

Jingle Packaging Core Advantages

Leveraging 15+ Years of Expertise in Liquid Flexible Packaging Solutions

Strategic Location

Located in Suzhou's Wujiang Economic Development Zone, just 100km from Shanghai, providing excellent logistics access to global markets and supply chain efficiency.

Technical Expertise

15+ years of industry experience with deep technical knowledge across food, beverage, and industrial liquid packaging applications.

Advanced Production

State-of-the-art bag-in-box production lines capable of customized manufacturing to meet specific client requirements and market demands.

Complete Solutions

End-to-end services including packaging development, filling equipment support, and comprehensive after-sales service for complete customer satisfaction.

Quality Assurance

Rigorous quality control processes ensuring all packaging products meet international standards for safety, durability, and performance.

Customer Partnership

Collaborative approach working closely with clients to explore new market opportunities and develop innovative packaging solutions.

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Introduction

Aseptic Filling Probe Technology is the mechanism used in sterile fillers (drum, IBC, and bulk bag) to ensure the product enters the bag without microbial contamination. Suzhou Jingle Packaging's probes are designed as "sterilization in place" (SIP) systems, which use superheated steam to sterilize the probe tip and the bag fitment before the sterile probe penetrates the fitment membrane. The process ensures that the filled product achieves commercial sterility and can be shipped ambiently for extended periods.

This technology is the core enabler for the global trade of bulk sterile food ingredients.

Specification

Sterilization MethodSaturated Steam (typically 120掳C to 140掳C)
Fitment TypeRequires specialized 2-inch or 1-inch aseptic valve fitments
Probe MovementServo or Hydraulic controlled for smooth, precise, sterile penetration
Material316L Stainless Steel (High-grade sanitary finish)
Safety FeatureIntegrated flow verification and steam pressure monitoring

Logistics & Global Compatibility

  • Global Acceptance: Aseptic technology is the most accepted method for long-distance, ambient transport of bulk liquid food globally.

  • Fitment Standardization: Probes are designed around globally standard aseptic fitments (e.g., butterfly valve), ensuring supply chain flexibility.

  • Regulatory Audits: Provides the highest level of hygienic design necessary for passing stringent FDA and EU food safety audits.

  • Integration: Seamlessly connects with upstream pasteurizers and downstream drum handling systems worldwide.

FAQ

  • Q: Why is steam used instead of chemicals for sterilization?
  • A: Steam provides faster, more penetrating, and chemically residue-free sterilization, which is mandatory for most food and beverage aseptic processes.
  • Q: Can a standard bag be filled with an aseptic probe?
  • A: No. Aseptic probes require specialized aseptic fitments with an internal membrane that the probe must penetrate and reseal.
  • Q: Is the probe self-cleaning?
  • A: Yes. The entire probe and product path is part of the machine's automated Clean-In-Place (CIP) cycle, using cleaning and sterilizing agents before and after the Steam-In-Place (SIP) cycle.

Advantages

  • Guaranteed Sterility: Maintains the commercial sterility of UHT-processed products, eliminating the need for cold chain logistics.

  • Extended Shelf Life: Enables shelf lives of 6 months to 2 years at ambient temperature.

  • High Volume Integrity: Crucial for the safe bulk packaging of high-value ingredients.

  • Automated Validation: PLC-controlled process ensures and logs every step of the sterilization cycle for auditing.

Application

  • UHT Treated Products: Filling products that have been ultra-high-temperature (UHT) processed upstream.

  • Tomato Paste and Juices: Bulk packaging of high-volume, sterile concentrates.

  • Dairy Ingredients: Filling sterile milk, cream, and whey concentrates.

  • Large Volume Bulk: Essential for 220L drum and 1000L IBC aseptic packaging.

Frequently Asked Questions

  • What are the main advantages of BIB packaging?

  • Bag-in-Box packaging offers several key benefits: extended shelf life through aseptic technology, reduced packaging waste compared to rigid containers, cost-effective transportation due to space efficiency, excellent product protection with multi-layer barrier films, and user-friendly dispensing systems. Our BIB solutions maintain product quality while reducing environmental impact.

  • What industries use your BIB packaging?

  • Our packaging solutions serve multiple industries including food & beverage (juices, dairy, wine), industrial liquids (chemicals, lubricants), pharmaceutical intermediates, and cosmetic products. We provide customized solutions for each industry's specific requirements.

About Suzhou Jingle Packaging

Located at No. 758, Longqiao Road, Wujiang Economic Development Zone, Suzhou, we are a leading China Aseptic Filling Probe Technology Supplier and Wholesale Aseptic Filling Probe Technology Company. Our strategic location provides easy access to major transportation routes.

We operate advanced bag-in-box production lines designed in-house, enabling customized specifications to meet diverse client requirements. Our commitment to innovation and quality has established us as a trusted partner in flexible packaging solutions.

Suzhou Jingle Packaging manufacturing facility

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