Aseptic Filling Probe Technology

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Highly advanced, retractable steam-sterilizable probes used in aseptic fillers to inject product into a sterile bag liner without breaking the sterile barrier.

Food and beverage BIB packaging

Main food industries include coffee, tea, lactic acid beverages, soda syrup, juice, smoothies, water...

Non-food Bag-In-Box(BIB) packaging

Non-food industries include inner packaging of agriculture, daily chemicals, motor oil, urea enzyme,...

Bag-In-Box packaging filling equipment

Aseptic Filling equipment is a key component of automated production lines. It is used to accurately...

Bag-In-Box(BIB) Packaging Accessories

Pipe fittings are components that connect pipe systems, including joints, valves, elbows, etc., whic...

Introduction

Aseptic Filling Probe Technology is the mechanism used in sterile fillers (drum, IBC, and bulk bag) to ensure the product enters the bag without microbial contamination. Suzhou Jingle Packaging's probes are designed as "sterilization in place" (SIP) systems, which use superheated steam to sterilize the probe tip and the bag fitment before the sterile probe penetrates the fitment membrane. The process ensures that the filled product achieves commercial sterility and can be shipped ambiently for extended periods.

This technology is the core enabler for the global trade of bulk sterile food ingredients.

Specification

Sterilization Method	Saturated Steam (typically 120掳C to 140掳C)
Fitment Type	Requires specialized 2-inch or 1-inch aseptic valve fitments
Probe Movement	Servo or Hydraulic controlled for smooth, precise, sterile penetration
Material	316L Stainless Steel (High-grade sanitary finish)
Safety Feature	Integrated flow verification and steam pressure monitoring

Logistics & Global Compatibility

Global Acceptance: Aseptic technology is the most accepted method for long-distance, ambient transport of bulk liquid food globally.
Fitment Standardization: Probes are designed around globally standard aseptic fitments (e.g., butterfly valve), ensuring supply chain flexibility.
Regulatory Audits: Provides the highest level of hygienic design necessary for passing stringent FDA and EU food safety audits.
Integration: Seamlessly connects with upstream pasteurizers and downstream drum handling systems worldwide.

FAQ

Q: Why is steam used instead of chemicals for sterilization?
A: Steam provides faster, more penetrating, and chemically residue-free sterilization, which is mandatory for most food and beverage aseptic processes.

Q: Can a standard bag be filled with an aseptic probe?
A: No. Aseptic probes require specialized aseptic fitments with an internal membrane that the probe must penetrate and reseal.

Q: Is the probe self-cleaning?
A: Yes. The entire probe and product path is part of the machine's automated Clean-In-Place (CIP) cycle, using cleaning and sterilizing agents before and after the Steam-In-Place (SIP) cycle.

Advantages

Guaranteed Sterility: Maintains the commercial sterility of UHT-processed products, eliminating the need for cold chain logistics.
Extended Shelf Life: Enables shelf lives of 6 months to 2 years at ambient temperature.
High Volume Integrity: Crucial for the safe bulk packaging of high-value ingredients.
Automated Validation: PLC-controlled process ensures and logs every step of the sterilization cycle for auditing.

Application

UHT Treated Products: Filling products that have been ultra-high-temperature (UHT) processed upstream.
Tomato Paste and Juices: Bulk packaging of high-volume, sterile concentrates.
Dairy Ingredients: Filling sterile milk, cream, and whey concentrates.
Large Volume Bulk: Essential for 220L drum and 1000L IBC aseptic packaging.

Suzhou Jingle Packaging Technology Co. Ltd.

The company is located at No. 758, Longqiao Road, Wujiang Economic Development Zone, Suzhou, about 5 minutes' drive from the G15W Wujiang South Expressway Exit. As a China Aseptic Filling Probe Technology Suppliers and Wholesale Aseptic Filling Probe Technology Company. ,The company is committed to providing high-quality products and all-round solutions to domestic and foreign customers, and actively exploring new markets with customers.
The company has an advanced bag-in-box production line designed independently, which can produce products of various specifications according to customer requirements to meet customer supply needs.
It mainly develops and produces liquid flexible packaging products suitable for storing food, beverages, and non-food fields, as well as related supporting filling equipment, sells the products produced by the company, and provides corresponding after-sales services.

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