Small-Batch, Semi-Automatic BIB Filling Equipment

Professional BIB Packaging Solutions

Professional Description: Versatile, Low-to-Medium Throughput Doser

This equipment is a semi-automatic Bag-in-Box filling machine designed for flexibility and ease of use in small to medium-sized operations. It features a single filling head, manual bag loading and unloading, and highly accurate volumetric or gravimetric (weight-based) dosing. The key feature is rapid changeover—the ability to switch between different bag volumes (e.g., 3L to 20L) and different fitment types with minimal tooling adjustments. It is ideal for start-ups, specialty food producers, and pilot lines that need precision filling without the capital investment or high volume commitment of a fully automatic line.

Jingle Packaging Core Advantages

Leveraging 15+ Years of Expertise in Liquid Flexible Packaging Solutions

Strategic Location

Located in Suzhou's Wujiang Economic Development Zone, just 100km from Shanghai, providing excellent logistics access to global markets and supply chain efficiency.

Technical Expertise

15+ years of industry experience with deep technical knowledge across food, beverage, and industrial liquid packaging applications.

Advanced Production

State-of-the-art bag-in-box production lines capable of customized manufacturing to meet specific client requirements and market demands.

Complete Solutions

End-to-end services including packaging development, filling equipment support, and comprehensive after-sales service for complete customer satisfaction.

Quality Assurance

Rigorous quality control processes ensuring all packaging products meet international standards for safety, durability, and performance.

Customer Partnership

Collaborative approach working closely with clients to explore new market opportunities and develop innovative packaging solutions.

Years Experience

Projects Completed

Countries Served

Client Satisfaction

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Introduction: Precision Filling for Growing Businesses

Starting or scaling a liquid packaging operation requires precision equipment that is versatile and reliable. Suzhou Jingle Packaging provides robust semi-automatic fillers that deliver the same high accuracy as our automatic lines, but with the flexibility and affordability small-batch producers need. This equipment is the perfect entry point, ensuring your product is filled efficiently, safely, and with the exact volume required, minimizing product giveaway.

Specification Table: Semi-Automatic Fillers

Throughput Rate	Up to 300 bags/hour (5L volume, depending on operator speed)
Fill Accuracy	卤 0.5% (High accuracy for semi-auto class)
Operating Mode	Semi-Automatic (Manual bag loading/unloading, automatic filling/sealing)
Dosing Principle	Magnetic Flow Meter (Volumetric) or Load Cell (Gravimetric)
Changeover Time (Volume)	Less than 5 minutes for volume adjustment/calibration
Valve Type	Single Filling Nozzle (Sanitary Diaphragm or Piston Valve)
Cleaning System	Manual or Semi-Automatic CIP (Clean-In-Place) Functionality
Power Requirement	Standard Single Phase or Low-Power 3-Phase (Optimized for small facilities)

Common Questions & Answers (FAQ)

Q: How does the semi-automatic machine maintain its high accuracy?
A: It uses the same high-precision industrial flow meters as automatic machines. The difference is the speed, not the accuracy of the dosing mechanism itself.

Q: Is specialized technical staff required to operate this machine?
A: No. The user interface is designed for simplicity, and basic technical training (provided by us) is sufficient for operation, calibration, and routine cleaning.

Q: Can this machine be upgraded to fully automatic later?
A: While a direct upgrade is not possible due to structural differences, the successful operation of a semi-automatic model provides the data needed to justify and design a customized, fully automatic upgrade when production volume demands it.

Specification Features

Quick-Release Nozzle: Tool-free removal of the filling nozzle for rapid cleaning and sterilization between product batches.
Adjustable Height Platform: Features an adjustable table height to accommodate the varying sizes of 3L to 20L cartons and crates.
Data Logging: Integrated PLC system allows for the recording and export of fill data (volume, temperature, date/time) for quality control and batch records.

Production Process and Cooperation Advantages

Start-Up Financing Advice: Providing guidance and documentation to help clients secure financing or leasing for the initial equipment purchase.
Recipe-Specific Calibration: Working with the client to calibrate the filler settings (e.g., pump speed, cutoff factor) to perfectly match the viscosity and temperature of their specific product.
Aftermarket Support: Offering comprehensive remote and on-site training and a parts guarantee to ensure minimal interruption for critical small-batch operations.
Volume Scaling Consultancy: Acting as a packaging consultant to help the client plan their growth path, from semi-automatic to full-scale automation, ensuring packaging solutions evolve with their business.

Advantages and Product Types

Low Barrier to Entry: Affordable investment compared to fully automatic systems, reducing capital risk for new ventures.
Maximum Flexibility: Easily handles a wide range of products (viscous to thin) and a large array of bag volumes with quick setup times.
Equipment Types: Available in basic hot-fill, ambient, and basic nitrogen-purge models, catering to different product needs.
High Precision: Maintains precise fill weights, which is crucial for managing ingredient costs in small-batch production.

Application Areas

Craft Beverage Producers: Small-batch wine, cider, and micro-brewery liquids.
Specialty Food Manufacturers: Small-run gourmet sauces, high-end oils, and boutique purees.
Laboratory and R&D: Pilot filling of new liquid formulations for testing and market trials.
Contract Packagers (Co-Packers): Handling low-volume, high-mix products for various clients.

Frequently Asked Questions

What are the main advantages of BIB packaging?
Bag-in-Box packaging offers several key benefits: extended shelf life through aseptic technology, reduced packaging waste compared to rigid containers, cost-effective transportation due to space efficiency, excellent product protection with multi-layer barrier films, and user-friendly dispensing systems. Our BIB solutions maintain product quality while reducing environmental impact.

What industries use your BIB packaging?
Our packaging solutions serve multiple industries including food & beverage (juices, dairy, wine), industrial liquids (chemicals, lubricants), pharmaceutical intermediates, and cosmetic products. We provide customized solutions for each industry's specific requirements.

About Suzhou Jingle Packaging

Located at No. 758, Longqiao Road, Wujiang Economic Development Zone, Suzhou, we are a leading China Small-Batch, Semi-Automatic BIB Filling Equipment Supplier and Wholesale Small-Batch, Semi-Automatic BIB Filling Equipment Company. Our strategic location provides easy access to major transportation routes.

We operate advanced bag-in-box production lines designed in-house, enabling customized specifications to meet diverse client requirements. Our commitment to innovation and quality has established us as a trusted partner in flexible packaging solutions.

Suzhou Jingle Packaging manufacturing facility

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